Have an extra 525 motor as I always planned on picking up another outlaw IRS chassis. Only trail riding up on north shore and hayward WI area.
Kids like the jet ski more so going to sell or trade this AMAZING QUAD. Wheeler is
new tires
have graphics I have not installed yet. plastic faded and some cracks
regular maintenance. Just had some clutch work done. owned it for the last 12 years.
Only issue I have had is the battery isn't large enough for the starter to turn over bigger 525 motor some times when cold but we clutch start from a pull behind rzr.
super quick, great sound pipe
Actually, the Polaris Outlaw 525 IRS was first introduced in 2007. It was a groundbreaking sport ATV that combined a high-performance KTM racing engine with an industry-first Independent Rear Suspension (IRS).
Key Specifications & Performance
Engine: 510cc four-stroke, liquid-cooled single-cylinder KTM Racing engine.
Transmission: 5-speed manual with reverse (replacing the 6th gear found in the KTM dirt bike version).
Suspension: Pro Independent Rear Suspension (IRS) with dual A-arms in the front; features premium Fox shocks for trail smoothing.
Top Speed: Real-world tests show it reaching approximately 98–103 mph (158–165 km/h) depending on conditions.
Weight: Dry weight of roughly 389 pounds (176.5 kg).
Pros and Cons
Pros: The IRS allows the quad to "glide" through deep ruts and rocky terrain where solid-axle machines might get hung up. It features high-end components like a hydraulic clutch and braided brake lines out of the box.
Cons: Because the engine is a high-strung race unit, it requires more frequent maintenance than a typical utility quad. Polaris has also discontinued several OEM parts (like rear CV axles), making replacements harder to find.
Notable Models & Recalls
Models: There were two main versions: the IRS (trail/rough terrain focus) and the S model (sand/track focus with a solid rear axle).